Here are some of the top eye-catching pros of this product. hj60 pictures/PDF maintenance manuals storage: HF has parts. Only connect to a clean, corrosion free battery. Attach the corresponding wires for connecting the remote control and handlebar switch from the solenoid. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during service. All connections must be tight and clean. Please read our detailed review of Badland 2500 lb Winch for ATV/UTV Recovery, Badland 2500 Winch Installation & Instructions Manual: Download. In case it slips or breaks, it will "whiplash" along this line. Let's discuss some setbacks of this unit. Repair or replace solenoid. Under 12000 lbs, it is understandable why the winch is slower than expected. Attach the circuit breaker from the solenoid to the positive terminal on the battery with the red cable. Do not step over wire rope. Use as intended only. If you are looking at how to wire a badland ZXR 9000 winch? I bought total of three of these wenches from Harbor Freight in Sioux Falls SD. Limitations apply. For using wireless remote, attach the remote controller switch to the solenoid. All the mounting hardware is included. Even if the winch is attached to your vehicle's bumper, it can still be used to help and pull out someone else's car. For example, this Winch with a 5% duty cycle at its maximum load must be allowed to rest for at least 14 minutes, 15 seconds after every 45 seconds of continuous operation. I started Winch Central because I've seen some nasty accidents due to crappy rigging or poor practice. Discover more about the small businesses partnering with Amazon and Amazons commitment to empowering them. Only winch with the winching vehicle s transmission in neutral. Do not power the hook all the way into the fairlead or winch. It features a three-stage planetary system for gear transitions to speed up the process. If problem persists, a qualified technician needs to check and repair. Fingers may be caught and get pulled into fairlead or drum. Truck/SUV Winch Owner's Manual Harbor Freight Tools 12000 lb. Save my name, email, and website in this browser for the next time I comment. Im looking for a replacement tension plate for my 2500# badlands winch. Wear heavy-duty, cut- and abrasion-resistant leather gloves. Precautions During Wiring: It is advised to unplug the remote control and disconnect the battery cables to avoid any serious injury before performing any other wiring connections. But still, precautions should be taken. Make a secure path for the cable routing away from moving parts and encounters from road debris. Badland ZXR 9500 Winch Installation & Instructions Manual: Download. The red indicator light will flash during the operation. Do not use thinner/longer cables or link multiple cables together. I just bought another Bad Lands 2500 and replaced it on my Polaris. Its high time you replace the control box if you have issues with the winch not powering in or out, burned out the solenoid, or not enough power to operate the winch. Attach the corresponding wires for connecting the remote and handlebar control from the solenoid. I bought a 12000 zxr last year but never opened it until yesterday. When installing your solenoid, minimize the cable length by keeping close to the winch. No hardware to mount or connect the electrical components. Heavy Duty Winch Mount For Badland 18000 Winchif(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[468,60],'winchreview_com-box-4','ezslot_4',163,'0','0'])};__ez_fad_position('div-gpt-ad-winchreview_com-box-4-0'); When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. It's simple: The average winch that can bear this much load costs around $300 to $500. There are a lot of winches on the market that claim to get heavy-duty work done but at a very high price. This enables better control of the winch in unexpected situations. When using a synthetic rope, you need to protect it from susceptible to UV damage and abrasion from rocks. Visit our website at: http://www.harborfreight.com Tighten the screw at the rear of the tie bar to secure the Solenoid Box in place. Do not wear loose clothing or jewelry, as they can be caught in moving parts. These include: This device is designed to perform in harsh weather conditions with maximum power efficiency. The winch rope smoothly glides over the aluminum. Nothing there nor Ebay. Although this winch offers excellent power, its speed is a bit disappointing. Notes: BADLAND WINCHES TOOL ZXR 12000 IS IN VERY GOOD LIKE NEW CONDITION. Press and hold the remote switch for approximately 2 seconds to start using the winch. A good advantage you can get with this fairlead is that it looks cool. Wear heavy-duty work gloves when handling the wire rope. It offers a high-quality cable rope that is made with aircraft-grade materials. The ZXR 12000 Lb winch is IP66-rated waterproof. This is not the type of super synthetic ropes that other manufacturers create, with the super anti-abrasion technology or whatnot. Wireless Winch Wireless Winch Remote Control Badland Winches $64.90 3500 Lb 3500 Lb Atvpowersport 12v Electric Winch With Wire Rope Remote Control $212.95 Aircraft Grade Wire Rope. Compare our price of $349.97 to SMITTYBILT at $599.99 (model number: 97612). The wire rope must be properly coiled under tension to be able to support a load without damage. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. One possible reason for this could be the exceptional amount of weight the device has to carry. Some customers report that this product overheats. One such feature is that it can pull or tow for a very long time without getting hot and burning out. Do not operate the winch at extreme angles. Prevent entanglement. Keep at least 5 full turns of wire rope on drum. Off_Road Vehicle Electric Winch with Automatic Load_Holding Brake Product manual Badland 62194 18000 lb. But it is super strong. It may indeed overheat if used for a long time without giving any rest to the mechanical parts inside. It has a user-friendly design that makes its installation quite easy and smooth. How do I get the hardware. TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. The far-left black wire is connected to the only remaining terminal at the top-backside of the motor. https://www.harborfreight.com/ZXR-1.Remote-Control-and-Automatic-Brake-63770.html https://www.harborfreight.com/APEX-Synthetic-12000-lb-Wireless-Winch-56385.html Pay no attention to the price listed on the Apex, I got a coupon with the $499 sale price on it. The handlebar switch, for instance, only reached about halfway back to the rear, and the yellow and blue cables were close to 2 feet too short to reach the battery box! A Synthetic rope with hawse fairlead can reduce about 30-35lbs of the load from the vehicles front. Press the remote ON switch until the blue light blinks. The next item on the list is a hawse fairlead. One safety feature in this machine includes the automatic load brake. Lubricate the wire rope occasionally with a light oil. (2.2Nm). Drill pilot holes for the mounting screws. Always wearheavy-duty leather gloveswhen handling the winch. Do not loop the wire rope around object and hook onto itself. Loop the wire rope around the pulley and connect to another part of the vehicle's chassis or to a separate anchor point. If you are looking at how to wire a badland 2500 pound winch? Remove the top cover of the Solenoid Box to drill holes for mounting screws. Badland APEX 12000 Winch Installation & Instructions Manual: Download. Since there are no 3000 lb winches listed, which electronics should I try? It locks the wire in its place. Wear restrictive hair covering to contain long hair. Or trade for a new Apex 5500 long drum winch or equivalent. This begs the question, what winch parts can be used with Badland winches? The Badland ZXR promises durability and high weight pulling capacity at a lower price than many rivals on the market. Examine the wire rope. WinchMania is reader supported and may earn from qualifying purchases through affiliate links. Its extreme weather tolerance also helps this product to be reliable on wet terrains. COMES WITH EVERYTHING TO MOUNT TO YOUR TRUCK OR SUV. Proof of purchase date and an explanation of the complaint must accompany the merchandise. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. 12,000 lb ZXR Badland Winch Wiring Instructions FSRD 12.8K subscribers Subscribe 495 61K views 2 years ago Here is an instructional video on how top wire up a 12,000 lb ZXR Badland. If not available , then a new controller from another winch could work. The unstretched wires will take more load and can fail suddenly before the rope reaches its capacity. Badland ZXR 12000 Winch Wiring Diagram. Winch motor will be hot during and after use. It has fairly sturdy and robust exterior and has a very stylish and up-to-date look. Your email address will not be published. A simple plug and play-action provide ease of winching in and out with a push of a button. Insert Switch Assembly all the way into connector. Keep clear. The original was a Warn 2000, but was completely gutless. Use a winch cover that can protect from sun damage. However, with this unit's built-in safety features, it's a lot easier. I had the same problem with 12000lb. 70 series PTO winch + Aisin1000 elec winch - what are they worth. Synthetic ropes are lighter and flexible than steel cables. Page 1 Owner's Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Do not open the housing. Uncoil the wire rope, except for 5 full wraps. Non-skid footwear is recommended. Regarding the condition, we have added all the Badland winch wiring diagrams for the models of 2500, ZXR 2500, 3500, ZXR 5000, ZXR 9500, ZXR 12000, APEX 12000, and 18000 lb winches from Harbor Freight. A road alligator jumped up and took out the controller box. They have made the installation relatively easy as compared to other competing models. Thanks. (Wire rope enters/exits at the top. Re-engage the clutch by moving the Clutch Handle to the Engaged position, shown in Figure I. Tools required for assembly and service may not be included. This helix gives rise to the composite rope. It is highly durable and reliable. It halves the load on the winch through pulley action. Tighten all power cable hardware to 20 in. More Buying Choices $424.99 (5 new offers) Barricade 12,000 lb. or Less ATV/UTV Winches, Winch Solenoid Relay Contactor, 12V ATV UTV Winch Contactor Solenoid Relay for 1500-5000lb Winches B180913, QWORK 12V - Recovery Wireless Winch, 2 Remote Control Kit, BIGTUR 500A 12V Winch Relay Solenoid Replacement Contactor for 8000-15000lb ATV UTV Truck 4WD 4x4 Winch, 12V Winch Corded Hand Controller Remote Control Kit for ATV UTV Winch, QWORK 12V 250A Winch Solenoid Relay Contactor for AUT UTV 3000-5000lbs Winch, AUTOBOTS Upgrade Heavy Duty Winch Hook Forged Steel 3/8" Grade 70 Safety Latch Winch Cable Hook Stopper & Clevis Slip Winch Hook Sets, Max 35,000 lbs,Black, Fulfill the pursuits of today's off-roaders, Get equipped and rediscover the fun of off-road, All customers get FREE Shipping on orders over $25 shipped by Amazon. Universal Badland winch wired remote control, Best Badland Winch Remote For Replacement. The Badland ZXR 12000 lb winch comes with a powerful 6 HP motor, and a series wound motor that remains cool during prolonged use to handle heavy loads. A double line system should be used whenever possible. If wire rope begins to get entangled, stop winch immediately and release wire rope using switch. This can accommodate any winch line with a thickness of 5/8 inch and thinner. A clicking indicates proper activation. Now that youve installed your winch, the next step is to wire it. The only useful piece of equipment under such conditions is a winch that can pull your vehicle out of a muddy pit. Battery weak, recharge. Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. Summary of Contents for Badland ZXR9000. Do you know where I can purchase one? Hello, One side of the spooler broke ,all the way around the center and dislodged. I have a 2000 winch and use it to load my golf cart on the trailer. Not all badland winches are waterproof; the models 3500 lb, ZXR 3500 lb, 5000 lb & APEX 12,000 lb are the only winches with a waterproof rating above IP66 protection. These include: IP66 Rated Weatherproof You may need a plastic encasing to secure your circuit breaker from water and dust. It is too late to reverse the damage at this point, the wire rope must be discarded. Find the most comprehensive badland winch parts list for your replacements and upgrades. Attach the black wire from the solenoid box to the winch terminal and route the black wire from the winch to the batterys negative terminal. Could you tell me where to locate info for this part and price. Any holes made in any part of the vehicle or hardware must be fitted with rubber grommets to prevent the wires fraying. Keeping a constant focus is more critical. I recently converted it to synthetic rope, which I purchased from another vendor. Mounting the Winch. The wireless remote controller will act as a receiver to operate the wireless remote. You should keep in mind the following points before buying this product. The controller box for my ATV harbor Freight winch got smashed. Do not lift items vertically or use for aircraft purposes. Correct any such issue before use. The device will work as long the battery is supplying electricity even when the engine is off. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. Off-Road Vehicle Winch with Automatic Load-Holding Brake Check latest price Main Features Supports up to 12,000 pounds Automatic Load-Holding Brake 00 horsepower The three-stage planetary gear system 5% duty cycle rating Fairlead Roller with nylon bushings Automatic load-holding brake In-Line circuit breaker Click the green button to print the entire article.To print the original version of the document - click the blue one. 2500 lb or 3500 lb? Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. Winch Central is reader-supported. It is relatively easy and manageable with the Badland Winches. Battery in a box sounds like it will work, plus a set of jumper cables, assuming this is for occasional personal use. This wire rope must be discarded and not be used. The same thing happened to my replacement winch. Keep this manual and the receipt in a safe and dry place for future reference. The instructions that follow are basic guidelines only and cannot cover all situations encountered during use. This illustration shows a kink about to form. This step is necessary to ensure your safety while using the unit. Do not try to guide wire rope. JavaScript is disabled. To prevent accidental starting, unplug winch controls and any RF receivers immediately after extending or retracting. Apply 12 volts to coil terminals directly. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. do you have a replacement motor for 3500lb winch sku68145? A dead tree is not capable of withstanding that much weight and has weaker roots. Wired Remote: 5. Attach the circuit breaker to the batterys positive side and then route the red wire from the circuit breaker to the solenoid box. Thanks Clarence. Badland ZXR 2500 Winch Installation & Instructions Manual: Download. Insert the Pendant connector into the Socket. I wanted to be able to recommend good equipment that's SAFE and also provide resources for how its used. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. Badland Winch Parts List: 1. Mike El Paso, TX, TLCA 8009. The rocker switch IN and OUT helps to engage to operate the winch. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. This badland winch parts diagram is very helpful for any kind of wiring task. Do not use the winch if the wire rope is frayed, kinked or damaged. Required fields are marked *. This unit's remarkable ability to resist harsh weather and rainy conditions is something that other competitors' products hugely lack. Badland 18000 Winch Installation & Instructions Manual: Download. No hardware to mount or connect the electrical components. Lastly, connect the device's wires to the respective terminals of the battery, as shown in the manual. Cable: 7. Addresses practices not related to personal injury. Call to Order: 1-800-444-3353. PO Box 6009 Camarillo, CA 93011 1-888-866-5797. Load Capacity Electric Winch Kit, 12V Steel Cable Winch with Roller Fairlead, Towing ATV Winches with Both Wireless Handheld Remote and Corded Control, REINDEER New 12V Winch 4500 lb Load Capacity Electric Winch Kit Synthetic Rope with Hawse Fairlead Waterproof IP67 with Wireless Remotes for 4X4 Side by Side 4 Wheeler ATV UTV Rescue Recovery, Champion - 20009 Wire Rope Roller Fairlead for 3500-lb. These carry important safety information. We have included manuals for all the Badland winch, which holds all necessary instructions to wire up the solenoid, remote, and winch. UV Stabilized Waterproof Winch Cover: Ideal for Badland 1500 to Badland 5000 Winch. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. What is the Badland ZXR 12000 Lb Winch Best For? BADLAND ZXR 12,000 lb. Tap solenoid to loosen contacts. The 6HP motor offers more than enough power for your off-roading safety needs, and the weather-resistant design makes it a highly competitive product on the market. How to Install a Badland ZXR 12000 Lb. IP 66 Weather Resistant, Auto-winch designed to recover any stuck vehicle, Comes with an automatic load-holding brake for increased safety. unplug the Pendant connector and disconnect the Battery Cables before performing any inspection, maintenance, or cleaning procedures. It has a powder coated finish in a semi-gloss black color. These ropes can withstand high-pressure situations. Thanks for your help. Replacement Parts in Stock. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. Distractions can cause you to lose control. I would like to get this other one working and install it on my trailer . The build quality and the astonishing series-wound motor enable it to perform with such strength and power. Attach the black cable from the negative terminal of the battery to the winch. We recommend giving the device some rest in between and letting it cool off. Diagrams within this manual may not be drawn proportionally. Test Electric Winch for proper operation. The Badland universal winch . It has a very smooth surface to feed your synthetic rope through. Take extra caution in every winching situation. Please familiarize yourself with the operation of your winch before using it. Manufacturer: BADLAND Weight: around 84 pounds Product Dimensions: 19 x 7 x 11 inches Pull Weight: Up to 12000 lbs Brake Type: Automatic load-holding Rope Material: Aircraft-Grade Wire Main Features Some main key features make this Badland winch stand out on the market. Badland is a winch brand that provides good quality winches. Passing through rough terrain during bad weather and getting your truck stuck in the middle of nowhere is nothing less than a nightmare. There are two things you should always remember when using a winch for self-recovery or other uses; never anchor with a dead tree and always wear protective gloves. I haven't been planning on getting a winch in the near future, but the price is intriguing. The items listed here are very good items. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. The red wire is connected from the solenoid box to the battery positive side. Badland ZXR 3500 Winch Installation & Instructions Manual: Download. From the solenoid, attach the black battery cable directly to the negative terminal of the battery. View Available Parts. If the vehicle where the winch is mounted is not supposed to be moved, engage the emergency brake and block the wheels using wheel chocks (sold separately). According to the diagram below, attach the black/red/yellow cable from the solenoid box to the winch. I cant find anyone that has them, can anyone help, thanks. Do not route electrical cables near sharp edges or parts that will move or become hot. However, that is not the case with this unit. It is perfect for the Badland 2500 lb winch. Do not route the cables through a driveshaft, fuel line, or any other place where heat can damage the wiring. They are designed and branded by Harbor Freight as Badland ZXR winches. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. When unpacking, make sure that the product is intact and undamaged. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. The wireless remote controller will act as a receiver for the wireless remote. I handle the research side of things here as well as product selection for gear reviews. The only key issue here is that the other person's vehicle should not weigh more than the winch's load capacity of 12000 lb. An installation manual is also part of the package. Get 10% Off Your Entire Purchase When You Open a New Account, Get our best deals and latest news delivered straight to you. Insulate all exposed wiring and terminals after installation. NO LOCKING MECHANISM. To pull out the wire rope, move the Clutch Handle to the Released position, shown in Figure F, slide the loop of the Hook Strap over the hook, then pull on the Hook Strap to pull out the wire rope. Its a Badlands 3500. Do not use a dirty or corroded battery. 120 volt Badland Winch. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Place the Solenoid Box in a suitable place near enough to the winch to allow the cables to be routed properly. Keep clear of fairlead when operating. ORCISH Winch Solenoid Relay 12V 500A for 8000-15000lb ATV UTV Truck Winch Replacement. Install winch and fairlead in underwind orientation, so that the wire rope enters and exits the winch at the bottom of the drum. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. The illustrations to the right show how a kink forms. Looking for a part # and badland 5000 winch free spool knob any ideas where I might get one? Remove all metal jewelry before working near battery. Extra Rope or Wire: 4. If any of the steps are unclear or if you need any visual help, check out the following video: The discussion above leads to the point that the Badland ZXR 12000 Lbs is a product manufactured to offer great durability and strength to the user. In this section, we have answered some important questions that might help you understand the product better. If your vehicle doesnt support a mounting plate or does not come with a mounting bracket like the Badland 2500 Lb or ZXR 12000 Lb Winch, you may have to purchase it separately. The build of the fairlead is stainless steel. Good thing that there are winch manufacturing companies that do that. We hope these videos help inform your tool-buying decisions. The company focuses on the customer experience that this product provides. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'winchmania_com-leader-3','ezslot_5',114,'0','0'])};__ez_fad_position('div-gpt-ad-winchmania_com-leader-3-0'); Badland is a winch manufacturer that sells winches at very good prices.